Search results for "Melt flow index"
showing 10 items of 33 documents
Stability of melt flow during magnetic sonication in a floating zone configuration
2018
Combined static and alternating magnetic fields are shown to create an oscillating pressure that can cause cavitation in molten metals. A time-averaged flow is also excited, consisting of two tori squeezed to thin boundary layers. Flow instability develops as a standing wave between these tori.
Thermoplastic starch and green tea blends with LLDPE films for active packaging of meat and oil-based products
2019
International audience; Thermoplastic starch (TPS) is an alternative biomaterial that can be used to produce bioplastics to replace petroleum-based food packaging. Active films were developed from acetylated cassava TPS and green tea using the blown extrusion process. Green tea (GT) and TPS from native starch (NS) and acetylated starch (AS) with different degrees of substitution (DS) were extruded with linear low-density polyethylene (LLDPE) at LLDPE/TPS-GT ratios of 70/30 and 60/40 prior to blown-film extrusion. Results indicated that a higher DS of AS enhanced melt flow index which altered processability and subsequently impacted film microstructures and physical and barrier properties. N…
Influence of melt flow and temperature on erosion of refractory and deposit formation in aluminium melting furnaces
2002
The deposition and erosion mechanism in induction-channel furnace for Al melting in alumino-silicate refractory is considered. The possibility of simultaneous erosion and deposition in the same cross-section of the channel is shown. The chemical reaction model causing the erosion of refractory is proposed. The erosion process is described by chemically active aluminium oxides while the deposition is caused by chemically stable aluminium oxides. The variations of erosion and deposition in the same cross-section of the channel are explained by variation of the thickness of laminar sub-layer along the perimeter.
Controlling melt convection—an innovation potential for concerted microstructure evolution of Nd-Fe-B alloys
2005
The solidification process and the resulting microstructure of Nd-Fe-B alloys in consideration of melt convection has been investigated experimentally with a specially designed forced crucible rotation technique. Samples were subjected to well-defined forced rotation and vibration, respectively, during induction heating and solidification. A concerted microstructure evolution is possible by enhancement or suppression of the melt convection. As a result, the microstructure pattern, mainly the volume fraction of the soft magnetic a-Fe phase, vary strongly with the strength of the internal flow motion. A distinct reduction of the a-Fe volume fraction in samples with strong melt rotation was ob…
Simulation of turbulent metal flows
2007
Comprehensive knowledge of the heat and mass transfer processes in turbulent metal flows is required to realize efficient and reliable melting and casting processes. Experimental and numerical studies of the melt flow in induction furnaces show that the flow pattern, which comprise several vortexes of the mean flow, and the temperature distribution in the melt are significantly influenced by low-frequency large scale flow oscillations. Two- and three-dimensional hydrodynamic calculations of the melt flow, using two-equation turbulence models based on Reynolds Averaged Navier-Stokes approach, do not predict the large scale periodic flow instabilities obtained from the experimental data. That…
Application of dynamic and combined magnetic fields in the 300mm silicon single-crystal growth
2002
Abstract The increase of diameter in the silicon single crystal growth from 200 to 300 mm for industrial application, and to 400 or 450 mm for research, respectively, has triggered off the development of numerous new technologies like crystal-growth-supporting systems, low-power hot zones, high strength of static magnetic fields and new quartzglas qualities. At Wacker Siltronic, new kinds of magnetic fields have been developed for 300 mm CZ growth. In this paper, the results of dynamic and combined (static and alternating) magnetic fields are discussed. Instead of buoyancy-driven convection, a magnetic-field-controlled melt flow has been obtained in large melt volumes. The crucible wall tem…
Convective phenomena in large melts including magnetic fields
2007
The set of characteristic parameters which describe modern large industrial CZ silicon single crystal growth systems is introduced. The main melt flow driving mechanisms are considered, and the characteristic density values of various in the melt acting forces are estimated. The analysis is illustrated with examples of numerical simulation and comparisons with experiments.
Influence on the macrosegregation of binary metallic alloys by thermoelectromagnetic convection and electromagnetic stirring combination
2014
International audience; Influence of a slowly rotating 0.5 T transverse magnetic field on the directionally solidified metallic alloy has been experimentally studied in this work. Main idea is to study an influence on the melt flow and material structure caused by the simultaneous electromagnetic stirring and thermoelectromagnetic convection with comparable magnitudes. Electromagnetic stirring and thermoelectromagnetic convection intensities have been estimated analytically to find optimal experimental parameters. It is experimentally demonstrated that with such an interaction it is possible to modify component macrosegregation of Sn-10 wt% Pb alloy. Helical macrosegregation within cylindri…
Breakdown of Burton-Prime-Slichter approach and lateral solute segregation in radially converging flows
2005
A theoretical study is presented of the effect of a radially converging melt flow, which is directed away from the solidification front, on the radial solute segregation in simple solidification models. We show that the classical Burton-Prim-Slichter (BPS) solution describing the effect of a diverging flow on the solute incorporation into the solidifying material breaks down for the flows converging along the solidification front. The breakdown is caused by a divergence of the integral defining the effective boundary layer thickness which is the basic concept of the BPS theory. Although such a divergence can formally be avoided by restricting the axial extension of the melt to a layer of fi…
Experimental investigation of low-frequency pulsed Lorentz force influence on the motion of Galinstan melt
2016
Abstract The paper presents the results of the numerical and physical experiments, aimed at assessing the influence of pulsed force of electromagnetic field on the melt motion and the fluid velocities. The experiment was performed on the eutectic alloy Galinstan in the cylindrical volume, where an ultrasonic Doppler velocimeter was employed for velocity measurements under conditions of pulsed and steady EM field application. A numerical simulation of the melt flow, forced by the steady EM force, involved a 2D axisymmetric model. The k-e turbulence model was used to obtain the information about the melt velocities. The verification of the numerical model was carried out for the steady case. …